3D Systems (NYSE: DDD), a leader in additive manufacturing technologies, has reported a revenue decline of 13% in the first half of 2024, with total revenues amounting to $216 million. Despite the setback, the company has seen over 10% sequential revenue growth from Q1 to Q2. The company is focusing on a comprehensive dental strategy and sees growth opportunities in defense, aerospace, semiconductor, and specialized industrial markets. They anticipate full-year revenues between $450-$460 million with non-GAAP gross margins of 40-42%. Strategic partnerships and cost-reduction measures have been implemented, including site consolidations and workforce reductions, as the company aims for Q4 adjusted EBITDA breakeven.
Key Takeaways
- 3D Systems experienced a 13% revenue decline in the first half of 2024 compared to the previous year.
- The company witnessed over 10% sequential revenue growth from Q1 to Q2 2024.
- A significant contract in the dental segment positions 3D Systems as a key supplier for clear aligner manufacturing.
- 3D Systems is developing new technologies in the dental market and sees opportunities in defense, aerospace, and other specialized markets.
- The company is implementing cost-reduction strategies and expects full-year 2024 revenues of $450-$460 million with improved gross margins.
- Long-term debt has been reduced by over 50%, and the company remains focused on profitability and R&D investments.
Company Outlook
- Full-year 2024 revenue projections set at $450-$460 million.
- Non-GAAP gross margins expected to be between 40-42%.
- Q4 is anticipated to approach adjusted EBITDA breakeven.
Bearish Highlights
- Revenue decline of 13% in the first half of 2024, primarily due to lower software and printer sales.
- Materials revenue remained flat, with only services showing growth.
Bullish Highlights
- Largest contract secured in company history for clear aligner manufacturing.
- Active development of new manufacturing solutions by 80 application engineers.
- Strategic partnerships in various industries indicating potential market expansion.
Misses
- The company has had to consolidate over 15 global sites and reduce its workforce as part of its cost-reduction measures.
Q&A Highlights
- Dr. Jeffrey Graves discussed the economic advantages of additive technology and the expected rise in printer demand due to lower inflation, lower interest rates, and risks associated with extended supply chains.
- The company's focus on profitability was reiterated without compromising growth in R&D and services investments.
3D Systems remains optimistic about its strategic focus, particularly in the healthcare segment where personalized healthcare and innovative medical device solutions are seen as areas with strong potential. The company's leadership is confident that their strategic adjustments and market positioning will enable them to overcome current challenges and capitalize on future growth opportunities.
Full transcript - 3D Systems Corporation (NYSE:DDD) Q2 2024:
Conference Operator: Hello, and welcome to the 3 d Systems First Half twenty twenty four Conference Call and Webcast. At this time, all participants are in a listen only mode. A question and answer session will follow the formal presentation. As a reminder, this conference is being recorded. It's now my pleasure to introduce your host, Mick McCluskey, Vice President, Investor Relations.
Please go ahead, Mick.
Mick McCluskey, Vice President, Investor Relations, 3D Systems: Hello, and welcome to 3 d Systems' 1st Half twenty twenty four conference call. With me on today's call are Doctor. Jeffrey Graves, President and CEO and Jeff Creech, EVP and CFO. The webcast portion of this call contains a slide presentation that we will refer to during the call. Those following along on the phone who wish to access the slide portion of this presentation may do so on the Investor Relations section of our website.
The following discussion and responses to your questions reflect management's views as of today only and will include forward looking statements as described on this slide. Actual results may differ materially. Additional information about factors that could potentially impact our financial results is included in our latest press release and our filings with the SEC, including our most recent Annual Report on Form 10 ks and quarterly reports on Form 10 Q. During this call, we will discuss certain non GAAP financial measures. In our press release and slides accompanying this webcast, you'll find additional disclosures regarding these non GAAP measures, including reconciliations with comparable GAAP measures.
Finally, unless otherwise stated, all comparisons in this call will be against our results for the comparable periods of 2023. With that, I'll turn the call over to our CEO, Jeff Graves for opening remarks.
Dr. Jeffrey Graves, President and CEO, 3D Systems: Thanks, Mick, and good evening, everyone. With our 2023 10 ks filing and our 2024 earnings releases for Q1 and Q2 now complete, we're hosting today's call to discuss our results for the first half and our outlook for the rest of the year. Following my opening comments, I'll turn the call over to our CFO, Jeff Creech to take a deeper dive into the first half financials. We'll then wrap up our prepared remarks and open the call for questions. As a backdrop to our discussion today, I'll comment briefly on our delayed 2023 annual report filing.
On December 4th last year, we announced that following a comprehensive months long proposal and evaluation process that our audit committee had ultimately decided to dismiss the company's independent auditor following the 2023 year end with audit and moved to a big 4 audit firm beginning in 2024. This decision was made based upon many factors, including an assessment of each firm's capabilities in the context of our growing size and complexity as a company. Having informed all parties of our decision last December, the 2023 audit ultimately took much longer than anticipated and was significantly higher costs incurred. These costs, which we view as transitory, got a significant impact on our OpEx costs in the first half, trailing into Q3. However, they are expected to return to historically normal levels in Q4.
Moving forward, we do anticipate realizing greater efficiencies in the years ahead. With that, let's turn to Slide 5. When we last spoke in February, we mentioned the weakness we were seeing in our end markets with respect to customer CapEx spending. We believe then and now that this was driven largely by a high level of uncertainty on the part of our customers in forecasting consumer demand in the face of high inflation and rising interest rates, combined with a tense geopolitical environment in Europe, Asia and the Middle East. These uncertainties translate into softer sales of printer hardware across virtually all of our major end markets, the sales reaching their nadir for our company in the Q1.
While indices that track consumer sentiment remain relatively weak in August, with inflation rates now trending downward and interest rates poised to follow. Our opportunity pipeline has consistently strengthened since it bottomed down in Q1. This translated to meaningful sales growth in the Q2 with revenues up 10% on a sequential basis. Provided this environment and CapEx spending trends continue, we expect continued sales growth in Q3 and Q4. While we won't fully make up for the weakness of Q1, the trends are clearly moving in our favor.
From an industry perspective, given the scale of our company across multiple end markets and the breadth of our polymer and metal technology offerings, I believe we have a unique perspective on the trends in the adoption of production scale additive manufacturing. These trends can best be seen through the backlog of new application development requests we're receiving from our customers. This backlog has never been higher, driven by both existing customers and new customers who see increasing benefits from the adoption of 3 d printing on an industrial scale. I believe this rise in customer interest can be explained very simply. The versatility, quality and cost of producing components with additive technology, including both metal and engineered polymers has become economically compelling.
This is true for our entire industry and across all markets. What does vary is the rate at which adoption occurs. Each market has a unique balance of needs. Markets that derive the greatest benefit from an ability to produce novel component designs, often only available with additive techniques, are the first and fastest to adopt this new manufacturing technology. This is certainly the case for healthcare, as we see in both our dental and orthopedic markets, as well as semiconductor equipment manufacturing, aerospace and defense and our industrial markets just to name a few.
But even industries that manufacture billions of parts a day, such as electrical and automotive markets, often have a significant number of SKUs that are lower volume and higher complexity, increasing the value they derive from additive manufacturing. These higher complexity component volumes can in some case rise into the tens or even 100 of 1,000,000 in total demand, dwarfing even the largest current production levels for the entire industry combined. In addition, a very little recognized but significant trend is to use additive manufacturing to replace key process steps within an existing manufacturing process. For example, a terrific but little recognized market for our company is the application of polymer printing methods to produce cores for metal castings. For decades, cores have been a difficult high value element of the casting process.
With our newest production printers and materials, we're able to produce complex cores for casting at a very attractive cost on demand to match the casting production rates. If we counted this in the metals technology category, the volumes would dwarf even the largest direct metal printing applications today, given that it serves a multi $1,000,000,000 market, highly distributed around the world. This method first demonstrated by the aircraft engine industry and more recently in large scale commercial rocketry has now become a standard element in the factory workflow for these systems. With advancements in technology that reduce cost, it's now being adopted in even higher volume production applications such as automobiles and heavy construction equipment. So with the continued march of the additive adoption, what's been missing in recent quarters is simply the confidence of our customers that they need to have in their end market demand to warrant new CapEx investments in their plants.
It's really that simple. As we now enter a period of lower inflation and lower interest rates and as the world becomes increasingly risky for extended supply chains, we would anticipate a rapid rise in printer demand and along with it a strong pull on consumables and services. This is why we've been consistent in our R and D initiatives and customer application support over this difficult period. With our global scale and an exceptional new product pipeline, we're well positioned to benefit from this acceleration when it occurs. While overall printer demand was weak in the first half, consumables were resilient and services strengthened.
Particularly in the healthcare space, materials and services grew significantly over the prior year. This helped offset weakness in printer hardware sales to some extent. Specific to the dental market, with the completion of our new long term supply agreement in the clear aligner market, we expect year over year comparisons will turn positive beginning in Q3. Another bright spot in the first half of the year was our growth in services, which was up 6% year over year for the first half. Services are critical to our customers in 2 capacities.
1 is taking care of our installed base of production printers, which is the largest in the world today. But a key second services element is the development of new component applications with our customers. This not only provides immediate revenue, but also supports a growing pipeline of printer and consumable sales for the future. Finally, it's worth mentioning our continued success in the medical device area, which is primarily focused on orthopedic applications. For many years, we've been a leader in supporting surgeons and their planning and execution of craniomaxial facial procedures.
Over the years, we supported thousands of surgeries by participating not only in the planning of restorative and reconstructive procedures, but also providing surgical guides and critical implants that are used to help sustain and restore a patient's quality of life. Over the last few years, as our technology has evolved, we've extended this expertise to not only other parts of the human skeleton, but also into trauma environments, a new element of the market where both quality and response time are extremely important to patient outcomes. These are the areas we commonly refer to as personalized healthcare, as the solution we provide is custom tailored to a patient specific needs. First half revenues for personalized healthcare were up over 12% from prior year and over 54% from the first half of twenty twenty one. This marks the 10th consecutive quarter of annual growth for this business.
With multi $1,000,000,000 markets opening up before us in orthopedics, we're extremely excited about the future. Given all these factors from a timing standpoint, we would expect full company revenues to grow at mid single digit rates on a consecutive quarter basis in Q3 and once again in Q4, bringing our revenue to roughly $450,000,000 to $460,000,000 for the full year 2024. Gross margins for the 1st two quarters continued their trends of improvement even in the face of volume weakness. This is primarily attributable to an improving mix of consumables and services and benefits of our manufacturing and sourcing. Looking ahead, we continue we see continued room for gross margin expansion as printer volumes begin to recover and we do expect margins to strengthen from the low 40% range.
Moving to our OpEx expenses. In the first half, as I mentioned earlier, our G and A was significantly impacted by the extended close of our 2023 audit. Setting this aside, we executed well on our restructuring efforts that were announced in Q4 of last year. As a part of this effort, we closed and consolidated over 15 sites around the world and reduced our non finance related workforce costs significantly, while maintaining our most critical investments in R and D and sales. These savings will become apparent when the costs associated with the 2023 close abate in Q4.
We expect to deliver operating expense under $60,000,000 for that quarter. With the transient costs and G and A receding in the second half, we would now expect to approach adjusted EBITDA breakeven levels for Q4. Finally, over the last several months, we've taken decisive action to de risk our balance sheet. We've reduced our long term debt by over 50%, opportunistically buying back our convertible notes at a substantial discount. We continue to have one of the strongest cash reserves in our industry, enabling us to face uncertain economic times with the confidence of continuity in our most critical investment areas.
This strength coupled with the widest range of additive solutions across the industry and our global sales and service infrastructure inspires confidence in our customers that will be there to support their long term growth needs. From this position, we're now intensely focused on enhancing profitability without any compromise to mission critical growth R and D and services investments in order to maximize shareholder value. Let's now shift to some of our key announcements from the first half that are important drivers to continuing our positive momentum in the quarters ahead. I'm now on Slide 6. Within our healthcare markets, 3 d Systems leverages a culture of innovation that was born when our Chief Technology Officer, Chuck Hull invented 3 d printing and founded the company over 4 decades ago.
This pioneering work, which was recognized last year by President Biden when he presented Mr. Hull the National Medal of Innovation and Technology would later spawn the entire additive manufacturing industry. From these roots, our healthcare business has emerged with 2 strong cornerstones today, dental and medical devices. For the dental side of our healthcare business, 2024 has already been an exciting year. In June, we unveiled a significant expansion of our market leading technology portfolio, which will now target all 4 major facets of dentistry, including alignment, protection, repair and replacement of teeth.
In conjunction with this strategy update, we were proud to announce the award of the largest contract in our company's history, with an estimated value approaching $250,000,000 This 5 year agreement positions us as a key supplier for the indirect manufacturing of clear aligners for years to come. Building upon this 20 year heritage in the aligner market for the last several years, we've been pursuing the next wave of innovation in orthodontics that is the direct printing of clear aligners. We believe this technology will expand the market for clear polymeric aligners, allowing full customization of the product to enhance effectiveness and positioning of teeth, while opening new options for the delivery of the product to the patient. We've made significant progress in this area and are targeting commercial introduction in late 2025. From a teeth protection standpoint, we're in the final stages of developing an advanced direct printed night guard solution to be launched through our expanding partnership with Glidel, a recognized global leader in the supply of advanced dental technologies.
For teeth repair, we're building upon the outstanding materials portfolio of our NexStent products, which are increasingly being adopted by customers utilizing a broadening range of printing techniques. And lastly, we're extremely excited about our first to market solution for single teeth, multi material jetted dentures, for which we anticipate regulatory clearance later this year. Our denture technology, which will be the 1st introduced to the market with our launch partner, Glidewell, offers a unique combination of great aesthetics with outstanding performance, including the critical characteristic of durability, which we believe sets a new standard for the dental industry. This comprehensive approach to the dental market, which builds upon the technologies we pioneered over the last 20 years, positions the company for significant growth and value creation in a global dental 3 d printing market estimated at over $15,000,000,000 by 2,032. On the medical device side of our healthcare business, our primary focus is orthopedic applications as I described previously.
Our ability to offer the full orthopedic treatment workflow to surgeons in the U. S. And Europe, spanning from the digital image to the supply of custom finished hardware for the patient, combined with our quality focus and regulatory expertise is unique in our industry. It enables us to thrive in the complex healthcare environment of today, offering products and services that support improved patient outcomes, while complying fully with the ever changing regulatory requirements of individual countries around the world. In an exciting development, last April, we announced FDA clearance for the world's first 3 d printed PEEK cranial implants.
PEAK, more formally known as polyether etherketone, is an engineered medical polymer that has performance characteristics very similar in many ways to human bone, while being transparent to x rays and having excellent biocompatibility. These characteristics make it ideal for craniormaxiofacial reconstruction applications, a market that's anticipated to exceed $2,000,000,000 by the end of 2,030. While Peak itself has been in the market for some time, the ability to 3 d print custom Peak implants using our self contained clean room environment, EXT220 printing technology is unique. By directly printing custom 3 d PINK implants, lead times for the product are reduced and there's a cost savings of up to 85% versus traditional manufacturing methods. Additionally, with a clean room based printer architecture and simplified post processing operations, it's now even possible to execute this entire workflow within the hospital itself, further reducing response time for the implant and opening the application window to even include trauma situations, the response time is so very important to a patient's recovery.
Since our first demonstration of this technology last year, it's been used successfully in 50 cranioplasties throughout Europe and now with FDA clearance secured earlier this year in the U. S, we're excited to now bring this exceptional orthopedic technology to the United States. Turning to Slide 7, our industrial solutions cater to a wide breadth of markets with tremendous potential to adopt additive manufacturing into their production workflow. Our team of over 80 application focused engineers are partnering with customers in key industries such as aerospace, transportation, semiconductor, energy, jewelry, academics and service bureaus to deliver value added innovations to the manufacturing floor. Just last month, we were very pleased to announce a strategic partnership with Precision Resource to advance metal additive manufacturing initiatives.
Precision Resources is a leader in the production of critical components for the automotive, heavy duty, aerospace and medical device industries, a perfect match for our broad portfolio catering to both industrial and healthcare applications. With Precision's purchase of 2 of our metal DNP Flex (NASDAQ:FLEX) 350 dual laser systems, were receiving best in class environmental control and delivering exceptionally high quality parts with unmatched accuracy. Also in July, the metal DMP Factory 500 and the DMP Flex 350 Dual Printing Systems along with our Polymer SLS 380 solution were purchased by the National Additive Manufacturing Innovation Company, also referred to as NAMI, in Saudi Arabia. NAMI's mission is to bring additive manufacturing technology to the Saudi Kingdom (TADAWUL:4280), localizing the manufacture of critical components for a broad range of industrial markets. As an example, Nami will use 3 d printing systems to produce critical components for the Saudi Electric Company, with the overall objective of building an increasingly resilient supply chain architecture for this critical infrastructure.
Not only does this example speak to additive's increased role in the energy sector, which is expected to grow to 17,000,000,000 by 2,032, It also demonstrates the positive effects of localization and accessibility for additive to continue catalyzing innovation. The announcement also lends credence to our joint venture with the Saudi Arabian Industrial Investments Company and its pivotal role in realizing Saudi Arabia's Vision 2,030, which aims in part to bring additive manufacturing production capability to key industries throughout the kingdom. With that, I'll turn things over to our CFO, Jeff Creech to step through the financials in more detail. Jeff?
Jeff Creech, EVP and CFO, 3D Systems: Jeff, thank you and good evening everyone. I'll begin our revenue summary on Slide 9. For the first half revenues of $216,000,000 we see a decline of 13% from prior year, almost entirely driven by software printer sales with materials largely flat and a partial offset in services growth. However, when unpacking the individual quarters of 2024, revenues grew sequentially from Q1 to Q2 by over 10% and across printers, materials and services, as well as across both healthcare and industrial business. Within healthcare, total first half revenues of $94,000,000 declined 14% from prior year.
While healthcare materials and services performed very well in the first half, this was more than offset by a decline in printer sales, as Jeff referred to previously. For our industrial markets, first half revenues of $122,000,000 declined 13% from the prior year, driven by declines in both printers and materials, again with a partial offset from services growth. Within industrial submarkets, we saw strong first half growth in key areas such as semiconductors, aerospace and defense. However, this was more than offset by weakness broadly throughout most other major end markets. Now turning to Slide 10, let's speak about gross profit.
Non GAAP gross margin for the Q1 was 40.1%, improving 110 basis points from the prior year. 2nd quarter non GAAP gross margin of 40.9% improved 200 basis points from the prior year. Collectively for the first half, this resulted in margins of 40.5 percent, a nearly 160 basis point improvement from the first half of last year. Margin performance was primarily driven by favorable mix in materials and services and benefits from our in sourcing activities, but was partially offset by unfavorable absorption given our lower sales volumes. I would also add that gross margin includes the negative impact associated with an increase in inventory obsolescence reserves taken in the Q1 of this year, representing approximately $2,800,000 On Slide 11, you'll find an overview of our operating expense.
Non GAAP operating expense for the Q1 was $66,300,000 increasing $3,600,000 from prior year. For the Q2, this was $64,200,000 a $2,100,000 increase from the prior year. Relative to our initial expectations, external audit fees and outside services related to the 2023 audit were approximately $5,000,000 $2,000,000 higher respectively than originally planned in Q1 and Q2. As previously mentioned, while its impact is declining, we also expect the extended audit to create a headwind to operating expenses in the Q3, albeit to a much smaller extent. And as Jeff mentioned earlier, we expect 4th quarter OpEx to more meaningfully represent the impacts of our previously announced restructuring initiatives and are targeting to deliver OpEx below $60,000,000 for Q4.
Now let's speak to the P and L on Slide 12. We reported adjusted EBITDA of negative $20,100,000 for the Q1 and negative $12,900,000 for the 2nd quarter, declines of $10,000,000 $6,000,000 respectively, from the same periods of 2023. Declines in adjusted EBITDA primarily reflect lower sales volume and the increases in operating expense just discussed. In line with my commentary on expected OpEx savings and sequential revenue improvement throughout the year, we are expecting a significant improvement in adjusted EBITDA in the second half of the year as it compares to the first with the expectation for continued sequential improvement moving forward. Factoring in these cost improvements, Q4 should approach breakeven on an adjusted EBITDA basis.
For the Q1, we reported fully diluted loss per share of $0.12 compared to a loss per share of $0.23 in the prior year. Non GAAP loss per share was $0.17 compared to a loss per share of $0.09 in the prior year. For the Q2, we reported fully diluted loss per share of $0.21 compared to a loss per share of $0.22 in the prior year. Non GAAP loss per share was $0.14 compared to a loss per share of $0.07 in the prior year. Now to Slide 13 for our balance sheet.
We closed the quarter with $193,000,000 in cash and cash equivalents compared to $332,000,000 at the end of last year. The decline included a roughly $87,000,000 payment for the repurchase of $110,000,000 of our 2026 convertible notes. In the aggregate, our March 24 December 2023 note repurchases reduced our debt by over 50%, delivering attractive yields while further derisking our balance sheet. Those transactions are well positioned to support critical R and D investments for new product releases that we believe are essential as the market begins to strengthen in the months ahead. Looking forward, we continue to see inventory as a strategic source of cash and expect to drive positive working capital performance over the second half.
Now, Jeff, back to you.
Dr. Jeffrey Graves, President and CEO, 3D Systems: Thanks very much, Jeff. So I'll conclude with our remarks on Slide 14. While the broader economic climate remains challenging, our businesses started to sequentially recover and we're encouraged by the view ahead. Sales pipelines are increasingly robust and the growth in services from our applications nears lays a healthy groundwork for expected new customer growth ahead. We continue to launch new product innovations such as our EXT-eight 100 Titan pellet printer in June with more stage for release in the near future to meet a rising demand.
From a cost standpoint, we have a clear path for operating cost reduction going forward and options for significant organizational optimization in the future. Within our software portfolio, we're now concentrating our Optum platform exclusively on the industrial markets that place a high value on quality and assurance of supply, many of which have a regulatory element as well. We have key commercialization efforts in flight such as last year's announced development agreement with Baker Hughes (NASDAQ:BKR), which is designed to accelerate innovation in the energy sector with the Octane Industrial MOS System. In our regenerative medicine initiative, we remain tremendously excited about our partnership with United Therapeutics (NASDAQ:UTHR) and specifically our lung development program. This program not only is opening an entirely new market, but is also spawning incredible technology innovations that will impact our company and the world for years to follow.
From a 2024 perspective, considering the weak start to the year, but with evidence of strengthening in the second half, we're updating our full year 2024 revenue projections of the range $450,000,000 to $460,000,000 With this revenue outlook, we anticipate non GAAP gross margins of 40% to 42%. Given the effect of our restructuring efforts and declining G and A costs related to the 2023 audit, we now expect full year OpEx to be in the range of $248,000,000 to $253,000,000 and adjusted EBITDA improving such that Q4 approaches breakeven performance. We thank you for joining the call today and we'll now open the line up for questions. Kevin, if you'd open the line please.
Conference Operator: Certainly. We'll now be conducting a question and answer session. Our first question today is coming from Troy Jensen from Cantor Fitzgerald. Your line is now live.
Troy Jensen, Analyst, Cantor Fitzgerald: Hey, gentlemen. Thanks for the time.
Conference Operator: I'm excited to talk to you. It's been a while.
Dr. Jeffrey Graves, President and CEO, 3D Systems: Thanks, Troy.
Troy Jensen, Analyst, Cantor Fitzgerald: Hey, so, off on the side, the I thought results were decent given kind of what we kind of knew. So congrats on what you could do. But, how about quickly, just challenge a little bit on dental. I guess, I've heard more questions about the direct printing of aligners and has more to do with the cost of the materials and so how the total cost reflects versus vacuum casting, but thoughts on that and just kind of rank order in dental, is it dentures or nightguards or are these direct printing of aligners that you're most excited about?
Dr. Jeffrey Graves, President and CEO, 3D Systems: Yes, great. Two great questions, Troy. So let me I'll talk to both of them in that order. So the direct printing method is has been challenging, why it's taken us a couple of years to develop it. The niche I believe it will carve in the market, Troy, is an ability to move teeth more effectively.
So basically, it should broaden the market for clear aligners. I think working with the leader in the field of clear aligners, we've gotten the cost down to be more attractive year over year for a long time. So, it sets a big hurdle for the direct printing method. But what we're finding is direct printed aligners can deal with more difficult, if you will, more difficult cases. And it also opens up multiple channels to market because you with these smaller printers, you could actually disperse them geographically, you could put them in major cities, you could even potentially put them in a dentist office.
So, it offers more channels to market, more ways of delivering the product more quickly to patients. And I believe it can it has the potential at least to move teeth more effectively. And it's a different it's obviously a different cost structure. So, we're excited about the technology. I still we're looking for commercialization in late 'twenty five.
It's a high bar to displace the indirect method, But I do believe it will carve an issue in the market. So I wouldn't tell you it's our we're envisioning it to be our highest revenue product in dental, but it will have its home. And I think we've got very compelling technology to offer. In terms of what we're most excited about for the denture stuff is fantastic. It's made by a jetting method, it's very fast.
The aesthetics are beautiful and the durability of the material we can produce is outstanding. So, if you put yourself in a patient's shoes, you could treat these dentures exactly like you treat traditional dentures. You can drop them, you can fling them across the room, you can do that and they hold together and they're beautiful. They're actually quite attractive to look at. So and I believe they're going to be very cost effective.
So if you look in, there's roughly 4,000,000 of dentures sold a year in the United States, if I remember the number right. So there's a big market. 3 d printing is a great way to go because it eliminates a lot of difficult manual labor that today honestly is sent largely sent overseas for execution. So you got long lead times, you've got a big labor component, 3 d printing is an excellent way to make teeth. And so I am truly excited and working with Glidewell is fantastic.
They're a technology leader. They do a great job. They've got a big distribution network. So we're very excited to have them in partnership with us. And we'll open up the rest of the market over time.
But it's I'm really excited. And we expect FDA approval of that here in the second half at some point. We're very optimistic about that. So we're good to go.
Troy Jensen, Analyst, Cantor Fitzgerald: Okay. And if I could slip one more question in. Just on the pipeline comments, I've always said, in a downturn, pipeline always looks great, right? So you'll be able to steal in it and you're adding some new ones, right? So pipeline grows, but what's changed in the pipeline?
And is it defense driven? Or any more color on kind of just kind of recent activity would be helpful.
Dr. Jeffrey Graves, President and CEO, 3D Systems: Yes, sure, Troy. You obviously have been following our industry for a long time and ask good questions. The pipeline is and we're trying to get better at quantifying it. But I can tell you just qualitatively, it's never been bigger in over the last few years, it's running up. And it's because the economics or the value of these parts that we're able to print now out of more and more specialized materials is going up and up.
We delivered a part for the Navy, for a naval application not long ago. And it was a part that does well in saltwater, okay. So it was a unique but accepted material for the U. S. Navy.
And what was the selling point on that components and why they're moving into production is it gets a sub out of dry dock and back to the ocean quickly. So, the comparisons of making that through traditional casting methods, which it could be, it was not an exotic design, but the traditional casting methods would have put that lead time at over 400 days. We got to turn around Troy in 4 days. We got it back. So, it's an example of what can be done.
So, I would tell you the pipeline for defense applications is very strong and we're really excited about that. The semiconductor industry, we're doing a lot of exploratory work in metals for the semiconductor industry for semiconductor fabrication. So the folks that make that equipment, which is very expensive complex equipment, they drive great benefits from 3 d printing. First of all, in the design of the product, but also in the economics with many of those components are assembled that you can put together now into assemblies into one assembly, if you will, one large component, if you will, instead of that dozen. So excited about defense, excited about semiconductor, but there's a lot of polymer applications.
With our portfolio materials, you've got now flame retardant materials that are UL certified that we can go to market with. That opens up a lot of exciting markets in electronics, for example, that have to have flame retardants. So industrial markets, Troy, I generalized defense and specialty industries like semiconductor is great. But more and more, Troy, we're tackling the industries that have a long tail to their SKUs. So you've got some real high runners.
They're thought of as very high volume industries. They make a lot of certain components. But most of these companies have an annoyingly long to them, an annoyingly long tail of components that are measured in 100. And you can produce those so much more cost effectively with 3 d printing once you get the process of material down. So we're having a lot of discussion with electronics, a lot of automotive discussion for specialty components, especially in hotter environments.
And then you've got the natural ones in metal, which are aerospace and semiconductor are big ones. So I might have beat that question to death, but I am excited about it. But guys, well, honestly, Troy, we're happy to come up with ways to prioritize the work. We've got 80 applications in years, and they're busy every day of the week, long days and it's because people look at the economics of 3 d printing and say this is going to work. Now, they're not buying fairness, they're not buying a lot of machines yet.
So when the CapEx environment gets better, I think you see a lot of those guys turning and saying, okay, sell us printers, sell us materials. And it's not there yet. It's a leading indicator, but I am tremendously excited about it.
Troy Jensen, Analyst, Cantor Fitzgerald: Okay. Awesome, guys. I wish you the best. Good luck. Thanks, Troy.
Conference Operator: Thank you. Next (LON:NXT) question is coming from Greg Palm from Craig Hallum. Your line is now live.
Danny Eggerich, Analyst, Craig Hallum: Thanks. This is Danny Eggerich on for Greg today. Appreciate the comments on kind of the pipeline and just being that the pipeline has strengthened and it sounds like momentum kind of built in Q2 and is expected to for the second half as well. Just kind of curious if you feel like visibility has improved as well or just for pipeline conversion or just being cognizant of overall macro? Do you feel like maybe it's still just kind of too early and you're glad that interest is coming back, but it's still kind of a wait and see game?
Dr. Jeffrey Graves, President and CEO, 3D Systems: Yes, Danny, first, it's good to hear your voice as well. Thanks for the question. It's probably more of the latter, Danny. I mean, I'm really encouraged that customers are bringing it out and modeling the economics, looking at the quality of the parts and all of that. The proof in the pudding will be then placing orders for equipment, which requires a better CapEx budget.
So I wouldn't get exuberant about it. I mean, we're projecting, as we said, continued growth from Q2 to Q3 to Q4. And we put that kind of the mid single digit levels, which we're happy to see the trend. Maybe we'll be better than that, but it largely depends on the outlook our customers have for end demand. So hopefully, the world will see continued inflation coming down.
And then I've been encouraged by the Fed's comments about lower interest rates. I think that's that'll be a strong push for more demand for our customers, more CapEx spending in their plants. When that happens, you should see a direct flow through to our business. So that's what we're waiting on. You see the same public metrics that I do.
So, you kind of get to hold your breath, but then we're coming into an election and we're in a volatile world. So all those caveats, but I am encouraged with the trend. It is a big pickup in interest from Q1 to Q2. So I'm very pleased with that And we'll see where Q3 and Q4 go, but right now it looks positive.
Danny Eggerich, Analyst, Craig Hallum: Okay, understood. Then maybe on dental and maybe more specifically this large aligner contract, the simple math implies kind of like a $50,000,000 average annual value. Is that the right way to think about it? Or is there a way to think about maybe the cadence of that throughout its lifetime? And then just being that average annual value is quite a bit lower than maybe that business has historically done?
Is it safe to say all the things you're doing elsewhere in dental are kind of aimed at filling that hole?
Dr. Jeffrey Graves, President and CEO, 3D Systems: Yes, I might phrase that a little bit differently. But yes, I mean, we're excited about fundamentally, Danny, the dental industry is converting to 3 d printing broadly. And that's why we rolled out our strategy about participating in all four elements, basic elements of the market. So the in terms of modeling that contract, it's very hard to predict year to year noise. But the overall value of the contract was our best shot at saying what it's going to be.
And if you knew nothing, you draw a line through the points and say that's where it's going. I guarantee you that won't be right. It'll be it'll fluctuate from that. So you can listen to the public players that talk about in demand and you can get a sense for how that demand flows through to us. It's hard to be precise the model.
We haven't attempted that. We've just set a cumulative value over the 5 years. And we have no real further insight than that. I think it's a safe bet it'll be in that total range. But the timing will depend on the end demand.
And that's driven in part Danny by the inflation pressures consumers are feeling. They don't tend to buy as many aligners when food's expensive and gas is up. So, hopefully, that's all coming down and you'll see that rise. The other markets for dental, you can view it as, yes, kind of going to gap, but in their own right, they're very exciting. I mean dentures have been made by hand to date, so largely by hand.
And you'll see a complete conversion to 3 d printing in the over the next several years. And it's a big market, not only in the U. S, but in Europe and even parts of Asia. So, we're thrilled to be in it. We're committed to it.
It looks great. Nightguards, we were still gauging the size of that market. The performance requirements are a little less than having to straighten teeth. But there's some interesting work going on to improve the intelligence, if you will, of aligners. There are night guards to help with sleep apnea and help other with other issues.
So I don't know where that will take the market, but certainly it lends itself to 3 d printing. And then finally, you have tooth repair, the standard tooth repair that we've been in that business for a long time. So those are 4 big pieces of dental and we're a heavy player in all of them today, probably the biggest. And we look forward to getting even bigger over time as the market converts to 3 d print.
Danny Eggerich, Analyst, Craig Hallum: Okay, great. Excited to see all that or see all that take hold. I will leave it there. Thanks.
Dr. Jeffrey Graves, President and CEO, 3D Systems: Thanks so much, Danny.
Conference Operator: Thank you. Our next question is coming from Jim Ricchiuti from Needham and Company. Your line is now live.
Jeff Creech, EVP and CFO, 3D Systems: Hi, thanks. Good afternoon. Hi, Jim. Hello. Sequential growth, you're anticipating Q3, Q4.
Is that talk to us a little bit about how you might see that playing out in both healthcare and industrial. Are you anticipating growth in both those sectors sequentially in the second half?
Dr. Jeffrey Graves, President and CEO, 3D Systems: Yes, we are, Jim. We should see growth in both of them. The sustainability of growth in healthcare looks very high. And so, I'm very pleased about that. Again, there was a drop off in printer sales in healthcare where we're selling printers to like contract manufacturers that are making implants, things like that.
That was soft, again driven by CapEx. But the rest of healthcare was, if you will, forgive, very healthy. So we saw growth there, expect that to continue. We expect to see some rebound on the industrial side, primarily from recovery of printers with CapEx spending become loosening up over the rest of the year. So those are the basic drivers, Jim.
Jeff Creech, EVP and CFO, 3D Systems: Okay. And that ties into the next question, Jeff, just in terms of how we're thinking about Q3, Q4, is it going to be driven the sequential growth? How much of a recovery are you anticipating in systems or is this materials and services that's driving some of this improvement?
Dr. Jeffrey Graves, President and CEO, 3D Systems: Yes, I would expect both, but the biggest recovery, Jim, are probably in printers. Again, that's really what's held us back. That's what bottomed out in Q1. And Q1 was a really tough quarter and Q2 was up 10%. Most of that was driven by improving printer sales.
And I would expect the rest of the year will be that too. But the installed capacity is being worked pretty hard. So material pull through in services should be good. And remember a part of services are our application engineers that are doing new product development with customers as a part of our sales process. So those 80 engineers are very busy.
We include that in the services number. And I would expect it to continue to grow.
Troy Jensen, Analyst, Cantor Fitzgerald: Got it. Thanks a lot.
Dr. Jeffrey Graves, President and CEO, 3D Systems: Thanks, Jim.
Conference Operator: Thank you. Next question is coming from Brian Drab from William Blair. Your line is now live.
Tyler, Analyst, William Blair: Hey, thanks for taking my questions. This is Tyler on for Brian. I was just wondering if you could give some direction on how dental sales performed in the 1st and second quarter? And then I'll have a follow-up.
Dr. Jeffrey Graves, President and CEO, 3D Systems: So overall dental sales, certainly materials for dental sales were strengthened throughout the quarter, materials utilization. And again, remember, the aligner market is a big one for us. So we saw strengthening there. The rest of the market was so, so. I mean, it basically mirrored a lot of the performance of the rest in terms of printer demand.
So you saw Q1 was a weak quarter, Q2 improved kind of along with the broad market. And we would expect that trend to continue. So again, materials pull through should remain pretty healthy for the rest of the year and grow. And then you've got increasing printer sales. So those are the things that should drive the rest of the year in dental.
Tyler, Analyst, William Blair: Okay. Thanks, Jeff. And just kind of want to touch on the Night Guard situation a little more. I think you mentioned that this will be a direct print. Was it made by hand before or was it kind of made with a mold that you could 3 d print as well?
Just kind of like the opportunity there. I know you said you guys were kind of observing what the hub may be and I've also heard about it a lot too, just assist with sleep apnea etcetera. So it's pretty interesting device to get into. So just any more details you have there?
Dr. Jeffrey Graves, President and CEO, 3D Systems: Yes, Tyler, there's 2 advantages to 3 d printing them. Today, they are thermal form, okay, over a dye. And because you don't you're not trying to move teeth at night, you're just trying to protect it. The price points can be pretty low for standard protectors in your mouth. What 3 d printing allows you to do is, number 1, obviously create a more complex aligner if you wanted to do other things like participate in straightening or address sleep and the other things like that, you have more design flexibility.
The other thing though, which I think will be really interesting to see play out is, you can use dual materials. So you can have a hard surface where the protectors mate with teeth, you have a soft surface around your gum for comfort. So I think the ability of 3 d printing to make dual materials, which is unique, is a real attribute. And then for so for consumers that are concerned about a better night sleep and they don't want to wear the traditional night guards. I think it's a really interesting extension of that market.
We are that is our newest segment, if you will, in the dental market. And we're still kind of feeling our way along with Glidewell in terms of the market potential. But I can tell you, we have an excited partner and we'll see how fast we can move. Certainly, the technology is there and we've got to make sure that the cost effectiveness works as well. Okay?
Tyler, Analyst, William Blair: Yes. Just kind of following up really quick on that. Is that kind of does that fall into like the discretionary bucket just like aligners would or is this more of a need for patients?
Dr. Jeffrey Graves, President and CEO, 3D Systems: Tyler, I laugh because if you go back 20 years, who would have thought aligners were critical to life, but they became critical to people. People view it very high on their priority list to have really straight teeth. And so it's really moved up the list. Nightguards are kind of similar. I mean, a lot of people grind their teeth at night.
And I know many, many people next time a challenge, next time you're a dentist ask them how many Nightguards are selling to people, a very high percentage of people buying nightguard these days. The overall consumption is certainly larger than dentures. People have to replace their teeth. And it's because people are living longer, their teeth wear down at night because they grind and they're wearing these aligners. So as those advanced now with 3 d printing, we can look at doing it basically a better aligner, if you will, a more one that conforms to your mouth better, that's more comfortable and potentially even later on in life, put instrumentation in there to monitor sleep, to monitor stresses, things like that are all on the drawing board.
But 3 d printing opens up the option for all of that.
Tyler, Analyst, William Blair: Great. I appreciate answering my questions. I'll pass it along.
Dr. Jeffrey Graves, President and CEO, 3D Systems: Thanks, Tyler. Take care.
Conference Operator: Thank you. Next question is coming from Ananda Baruah from Loop Capital Markets. Your line is now live.
Ananda Baruah, Analyst, Loop Capital Markets: Yes, guys. Welcome back. Good to be back online with you guys again.
Dr. Jeffrey Graves, President and CEO, 3D Systems: Yes, good to hear your voice, Ananda. Thank you.
Ananda Baruah, Analyst, Loop Capital Markets: Yes, no doubt. I guess, apologies if you went through this. I jumped on from the Q and A started because there's a couple of calls going on tonight. But did you Jeff, did you talk about where across the portfolio the pipeline you're seeing pipeline improvement?
Dr. Jeffrey Graves, President and CEO, 3D Systems: Yes, it's Ananda, it was 1st and foremost in the markets that this makes sense. They absolutely need 3 d printing. So military and defense, aerospace, those are strong, okay? The specialty markets like semiconductor equipment, we've been working at semiconductor equipment for years and it's finally paying off for us. We've got an enormous amount of interest in metal parts for the semiconductor equipment industry.
And if you think of the CHIPS Act and all the manufacturing coming down the pike on that, we're really excited about that, because we can save them a lot of money by consolidating assemblies into fewer numbers of parts. And you can have a much higher performing part in some of the critical components in those systems. And some of them, if you've ever been close to a manufacturer of semiconductor equipment, some of them are incredibly difficult applications to survive in. And so, you can do that with 3 d printing a lot better than anything else. So, there's been a big demand in those kind of areas, especially equipment things.
So, we put all that in the industrial category. On the medical side, orthopedics is really doing well. Our personalized health service doing very well. We're bringing the cost down at good reliability for a very good reliability, obviously, quality in a regulated situation for patients. And so people basically going through bone repairs for either cancer treatments or damage to bones.
It's becoming very economically viable to make those kind of implants now with 3 d printing. So we've been in that market for a long time with modeling first years ago, the banking aids for surgery and now the implants are all of those are now growing nicely for us. So very pleased with that. And then dental, it was off to a slow start at the beginning of the year, but is increasingly interesting to people. We're doing a lot of trials with new materials, things like that.
So pretty broad based, both industrial and healthcare.
Ananda Baruah, Analyst, Loop Capital Markets: Okay, cool. That's super helpful. I appreciate the context. And a quick follow-up. Do you by any chance have any sense for kind of like what the apples to apples installed base is or maybe the apples to apples incremental kind of rev dollar looks like relative to 2020 when the revenue bottomed out.
I'm just trying to get a sense of where it is today relative to that, if there's any useful context you guys have?
Dr. Jeffrey Graves, President and CEO, 3D Systems: Sure. No, Ananda, I apologize. I don't have any numbers at hand, but it's a great question. I'm sure the installed base has grown. I know for us, it's grown meaningfully.
And I would expect that's true for the whole industry. So, that's a good point. We'll see if we can come back with some numbers for you. I don't have them sitting here today. But I'm sure it is up.
And I'm optimistic for the future, it will continue to rise.
Ananda Baruah, Analyst, Loop Capital Markets: All right. That's helpful. Thanks Jeff. Good to connect with you.
Dr. Jeffrey Graves, President and CEO, 3D Systems: All right, Ramada. Yes, good to hear your voice, buddy. Take care.
Conference Operator: Thank you. We reached the end of our question and answer session. I'd like to turn the floor back over for any further or closing comments.
Dr. Jeffrey Graves, President and CEO, 3D Systems: Thanks, Kevin. And listen, thanks to everybody on the call and webcast. I appreciate your time initially. We look forward to updating you on schedule after our Q3 earnings release and we'll give you a feel for both the market and our performance. Thanks so much.
Take care.
Conference Operator: Thank you. That does conclude today's webcast. You may disconnect your line at this time and have a wonderful day. We thank you for your participation today.
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